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Custom Hats

Free Shipping to U.S. and Canada

PRODUCT DETAILS

Our custom hats are made completely from scratch. This means we cut and sew your hats together once the order is placed.

Choose from a wide array of options:

  • Custom hat styles
  • Various decoration types
  • Custom taping and liner
  • Custom closures
  • Crown height

Turnaround time is 4-6 weeks from design approval.

Not Sure?

Request a random pre-made sample before committing.
Choose your Diehard Custom Sample

Request
Random Sample

Order a random sample before customizing your own product.

WHY CHOOSE DIEHARD CUSTOM Champions Knit?

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Pricing & Info

Check out our product pages which contain all pricing and product information.

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Fill Out Our Form

This will kickstart the design process which is free – you’re not committing to anything by taking this step.

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Designs

We create multiple designs for you to choose from. You’ll get unlimited revisions at no cost.

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Order

Once you approve the design and place your order, production will begin. Your order will deliver about 3 weeks later.

ABOUT OUR Custom Hats

Cut n Sew

Our caps are made from scratch. We stitch together each panel, button, and bill for every order.

Fully Custom

These are not stock hats. Choose your panel colors, material, and decoration methods.

One Price

We believe in making the complex simple. So you get one price to make your hats just the way you like.

Hat Styles

SNAPBACK HATS

Fitted Hats

Dad Hats

Camper Hats

Trucker Hat

Performance Hats

Customization Options

Embroidery

Standard embroidery, 3D embroidery, or a combination of both.

Patches

Embroidered Patches, Woven Patches, and Printed Patches.

Custom Taping

Taping is what connects each panel together. Add your brand name, team name, or tagline.

Custom Liner

Our custom liners are dye sublimated on polyester.

Woven Labels

Add your own brand to a woven label. These can be placed on the left side of a snapback.

Custom Closures

We offer snapback, strap, or velcro closures.

Material Options

Cotton Twill

The most common material type, especially on snapbacks

Polyester

Used mostly for our performance hats. It's lightweight and durable

Nylon Mesh

This is what's used on the back side of our trucker hats

Poly Mesh

A softer and slightly thicker option to our polyester

Honeycomb Mesh

Even thicker than the poly mesh. Very limited color selection

Camo

A handful of camo patterns in our cotton twill

Crown Height

LOW CROWN

MID CROWN

HIGH CROWN

Get Started on your Custom Hat Design